Lean Six Sigma Operations

It is getting much more difficult to compete in the worldwide marketplace that we all live in. Whether you are making baseball bats or widgets, there is somebody out there trying to make them cheaper and faster than you. But the question is if they are making a better part? For some people, it doesn’t matter, cheaper is better even if the item doesn’t last as long. It is weird and unfortunate, but cheaper has become the catchphrase and the word of choice for many buyers and businesses. Yes, less expensive is better, but cheaper doesn’t always work out for the best. So the objective is to make a first-rate, high quality item and to make it of high value to your potential customers. The producers of the items do not determine what they makes’ worth; the customer does. What is the customer ready to pay for your part and how big of a demand for your item is there? There are different ways to boost your profit for your goods.

You can always elevate the price and pass it off to the buyer. But there is a better way, a more long term approach that can boost revenue and keep your business running lean and efficient. It all begins with eliminating unnecessary waste in all parts of your organization. Waste comes innumerous forms and it costs every organization more revenue than they would care to admit. Waste is when employees are just standing around, but that does not mean that there aren’t orders to be made. It might just mean that they are waiting for parts to be completed in the painting department or it might mean that they are waiting for parts from a vendor. These are method problems that can directly influence the end product and the speed at which you can produce. When employees are hanging around, inactive and waiting for the job to come to their work station, they are not useful. They are idle and are in effect merely wasting money and time. It is the same when you have machines standing idle. What is the point of having a costly automated machine if it is not being used for hours a day? Would it be more cost effective to do the process by hand, sell the machine and purchase a piece of equipment that will be more fruitful? What about the area that the equipment is filling, could another work area be put there and more labor actually be done without the machine? You can’t say that you don’t want to get rid of something because you might want it. If you are not making use of it or it is obsolete, then it is taking up space and not contributing to the growth and profit of the company. It can be tricky to admit that purchasing that robot was a bad idea, but if it doesn’t work and doesn’t help grow the business, then it is time to push forward and discover something that does. It is titles adapting and moving forward.